Chemshun Rubber Ceramic Composite Liner
Description :
Rubber ceramic wear liner also named rubber ceramic wear panel,rubber backed ceramic wear tiles, normally consists of extremely wear resistant alumina ceramics bonded to rubber sheet and steel backing plate, which becomes perfect industrial linings with ceramic high hardness and rubber flexibility. Its structure has triple layer or double layer, which depend on customer’s requirement.
Features
1)High hardness.
2)Superior abrasion resistance.
3)Corrosion and chemical resistance.
4)Light weight.
5)Can be vulcanized in all kinds of rubber panel or conveyor.
Size :
| Property | Value |
| Alumina content | Al2O3 92%, Al2O3 95% |
| Ceramic Vulcanized | Square Mosaic Tile, Rectangle tile , Plain tile , Hexagonal tile , Alumina Cylinder |
| Ceramic Thickness | 15-50mm |
| Rubber Thickness | 3-10mm |
| Steel Thickness | 3-10mm |
| Normal Size | 150*300, 200*200, 300*300cm, 450*300, 530*450mm |
| Sheet Structure | Ceramic Steel , Ceramic Rubber , Ceramic Rubber Steel |
Application in Industries
| Industry | Equipment system | Equipment parts |
| Cement | Pre-blending system for crashing limestone and crude fuel | Chute, bunker, pulley lagging, discharge cone |
| Raw mill system | Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker | |
| Cement mill system | Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer | |
| Ball mill system | Pulverizer exhauster’s body and vane wheel, powder concentrator’s body, pulverized coal’s pipeline, hot air duct | |
| Sintering system | Inlet/outlet bend, wind value plate, cyclone, chute, dust collector’s pipe | |
| Afterheat system | Separator’s pipeline and wall | |
| Steel | Raw material feeding system | Hopper, silo |
| Batching system | Mixing bunker, mixing barrel, mixing disk, disk pelletizer | |
| Sintered material transport system | Hopper, silo | |
| Dedusting and Ash discharge system | Dedusting pipeline, bend, y-piece | |
| Coking system | Coke hopper | |
| Medium-speed mill | Cone, separation buffles, outlet pipe, pulverized coal’s pipeline, burner cone | |
| Ball mill | Classifier, cyclone separator, bend, powder concentrator’s inner shell | |
| Thermal power | Coal handling system | Bucket wheel machine, coal hopper, coal feeder, orifice |
| Ball mill system | Separator’s pipe, elbow and cone, coal mill’s elbow and straight tube | |
| Medium-speed mill | coal mill body, separation buffles, cone, pipeline, elbow | |
| Fall mill | Pulverized coal’s pipeline and elbow | |
| Dedusting system | Dedusting’s pipeline and elbow | |
| Ash discharge system | Fan duster’s shell, pipeline | |
| Port | Transporting material system | Bucket wheel machine’s disk and hopper, transfer point’s hopper, unloader’s hopper, |
| Smelting | Transporting material system | Measuring hopper, coke hopper, vibrating screen’s chute, head valve, Intermediate bin, tail bin |
| Batching system | batch hopper, mixing machine | |
| Burning system | Ash bucket, pump calcine tube, hopper | |
| Dedusting system | Dedusting’s pipeline and elbow | |
| Chemical | Transporting material system | Hopper, silo |
| Dedusting system | Dedusting’s pipeline and elbow | |
| Processing equipment | Vibromill liner | |
| Coal | Coal handling system | Bucket wheel machine, coal hopper, coal feeder |
| Coal washing system | Hydrocyclone | |
| Mining | Transporting material system | Hopper, silo |
Technical Data Sheet
| S.No. | Attributes | Unit | CHEMSHUN 92 I | CHEMSHUN92 II | CHEMSHUN 95 | CHEMSHUN ZTA |
| 1 | Alumina Content | % | 92 | 92 | 95 | 70-75 |
| ZrO2 | % | 25-30 | ||||
| 2 | Density | g/cc | ≥3.60 | ≥3.60 | >3.65 | ≥4.2 |
| 3 | Color | - | White | White | White | White |
| 4 | Water Absorption | % | <0.01 | <0.01 | 0 | 0 |
| 5 | Flexural Strength | Mpa | 270 | 300 | 320 | 680 |
| 6 | Moh’s Density | Grade | 9 | 9 | 9 | 9 |
| 7 | Rock Well Hardness | HRA | 80 | 85 | 87 | 90 |
| 8 | Vickers Hardness(HV5) | Kg/mm2 | 1000 | 1150 | 1200 | 1300 |
| 9 | Fracture Toughness (Min) | MPa.m1/2 | 1000 | 3-4 | 3-4 | 4-5 |
| 10 | Compressive strength | Mpa | 850 | 850 | 870 | 1500 |
| 11 | Thermal Expansion Coefficient (25-1000ºC) |
1×10-6/ºC | 8 | 7.6 | 8.1 | 8.3 |
| 12 | Maximum operation temperature | ºC | 1450 | 1450 | 1500 | 1500 |
Chemshun Ceramic Advantages
1)Professional technical team to afford CAD designs.
2)Professional installation team to afford install service.
3)Well established process as per international standards.
4)Accept the standard and pre-engineered tiles.
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