Wear-resistant ceramics, as a new star in the field of anti-wear, has been favored by many manufacturers since its appearance, especially wear-resistant ceramic lining and wear-resistant ceramic pipes, which are widely used in various heavy wear fields such as steel, lithium, mining, wharf and so on. But many enterprises that have not used wear-resistant ceramics, or do not know much about wear-resistant ceramics, are very confused about this, the price of wear-resistant ceramics is obviously higher than most of the cast iron, manganese steel and other materials, why there are so many people insist on using it, and give high praise? Today, let’s talk about 6 reasons to choose wear-resistant ceramics.
1.Save replacement cost
From the price point of view, wear-resistant ceramics are indeed more expensive than many wear-resistant materials, but the hardness of wear-resistant ceramics is far more than cast stone, manganese steel, etc., and the wear-resistant ability is several times or even dozens of times that of these anti-wear materials, and the service life is more than ten times that of cast stone.Taking a port as an example, before the use of wear-resistant ceramic liner, their hopper and chute liner life is only 15 days to one month, but after the use of wear-resistant ceramics, the liner has been used for 6 months and continues to be used, which saves the replacement cost of the liner has far exceeded the value of the wear-resistant ceramic liner itself, saving a lot of replacement costs for customers.
2.Save labor costlabor costs.
Equipment is worn, replacement not only costs money, but also requires a lot of labor costs, the use of wear-resistant ceramic anti-wear can effectively extend the service life, thereby saving labor costs.
3. Save time and cost, improve production efficiency
Equipment wear, the need for frequent shutdown maintenance, and for many continuous operation of the company, shutdown means to stop production, especially some important parts of the production line equipment, once shut down, the whole production line has to stop production, the loss of time caused by the delay is incalculable. The use of wear-resistant ceramics can reduce the number of downtime and maintenance, save time and cost, and improve production efficiency.
4. Stable and safe
In some powder conveying and pneumatic conveying process, pipeline wear leakage will seriously reduce the transmission efficiency, and even cause security risks, the use of wear-resistant ceramic pipes, especially the integral shape of wear-resistant ceramic pipes, can greatly reduce the risk of leakage, to ensure the stable and safe operation of the pipeline.
5. Improve product quality
Ordinary metal anti-wear materials are easy to produce debris when wearing, resulting in metal pollution, for lithium batteries and other industries sensitive to metal pollution or some industries with high material purity requirements have a greater impact, wear-resistant ceramics are not easy to wear, and can effectively reduce wear chips and isolate metal pollution. Moreover, wear-resistant ceramics have stable chemical properties, are not easy to react with acidic and alkaline materials, are not easy to be corroded, and can effectively maintain material purity and improve product quality.
6. The surface is smooth and not easy to plug
Material blocking is an important factor affecting production efficiency, light will affect the efficiency of material transportation, heavy will need to stop the maintenance and dredging pipeline. The surface of wear-resistant ceramics is smooth, and the ceramic with self-lubricating components, the more wear the smoother, can effectively reduce the occurrence of clogging, improve production efficiency and reduce production costs.
It is precisely because wear-resistant ceramic liner and wear-resistant ceramic pipe have so many advantages, and really bring benefits to customers, they will insist on using wear-resistant ceramics, which is the affirmation and choice given by the market.
Post time: Sep-18-2023