In complex industrial environments, equipment wear has long plagued efficient operations, leading to frequent maintenance, high costs for part replacements, and significant production delays. The Rubber Ceramic Vulcanized Liner provides an exceptional solution to this persistent issue. With its unique structure and outstanding performance, it has become the top choice for wear resistance across industries.
The Rubber Ceramic Vulcanized Liner is manufactured through a rubber thermal vulcanization process that bonds wear-resistant ceramic plates with rubber. The semi-vulcanized adhesive layer securely attaches to equipment surfaces, forming a robust yet flexible wear-resistant layer. The ceramic core, such as alumina ceramic with a Mohs hardness of 9 (second only to diamond), effectively resists high-speed material impact and abrasion, drastically slowing wear progression. Meanwhile, the rubber base absorbs shock energy, reduces vibration and noise, and prevents ceramic cracking under extreme stress. The semi-vulcanized layer acts as a bridge, ensuring a strong bond between the liner and equipment while enabling ceramic and rubber to work synergistically under various conditions for optimal performance.
The liner’s superior wear resistance translates into significant cost savings. In the steel industry, blast furnace hoppers and chutes endure constant high-impact wear from ore. Ordinary liners require frequent replacements, but the Rubber Ceramic Liner extends service life by 2–3 times, reducing downtime, boosting productivity, and lowering labor, material, and procurement costs. In the power sector, coal handling systems (e.g., conveyor rollers and chutes) face abrasion and corrosion. This liner prolongs maintenance cycles, ensuring stable operations and reduced long-term costs.
With broad applicability, the Rubber Ceramic Vulcanized Liner excels in diverse environments. In cement plants, it prevents material buildup and wear in silos and chutes, ensuring smooth material flow. In steel mills, it withstands high temperatures, dust, and abrasive conditions in sintering machines and furnace troughs. Whether in cold storage, high-temperature workshops, dry powder transport, or wet slurry pipelines, this liner delivers reliable protection.
Post time: Mar-17-2025