Wear Resistant Ceramic Lined Pulley Lagging

Short Description:

Chemshun aluminum oxide mosaic tile are used as ceramic lining with advantage of wear-resisting, impact resisting, easy operation, etc., is ideal surface wear-resisting material of material transfer equipment in iron & steel works, thermal & power plants, mine, etc. Trades and can extend operating life of equipment effectively. It is widely used as pulley lagging ceramics in conveying engineering to protect the belts in mining industry and agriculture,etc.Pulley lagging is made through hundreds of individual ceramic lining pieces vulcanized into durable rubber plates, every applied ceramic lining tile have raised dimples for abrasion resistance. Which is best combination materials for processing. Due to the small size, Chemshun’s mosaic tile is an ideal solution for lining high-wear areas as curved shape surfaces such as pipe, cones,etc. This provides the protection for applications where use of standard big tile is impractical. The loose mosaic tiles are also usually used as wear liner embedded into rubber for hot vulcanization. this ceramic rubber liner combines the good performances of wear resistance of ceramic and anti-impact of rubber.so, it is also well required by mining industry.

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Product Detail

Feature

Excellent corrosion resistance property
Easily handled size and weight
Excellent heat resistance property
Excellent impact resistance property
Fast and safe installation
Lower production and maintenance cost

Chemshun Ceramic Advantages

Professional technical team to afford CAD designs
Professional installation team to afford install service
Well established process as per international standards
Accept the standard and pre-engineered tiles

Technical Data Sheet

S.No.	Attributes	Unit	CHEMSHUN 92 I	CHEMSHUN92 II	CHEMSHUN 95	CHEMSHUN ZTA
1	Alumina Content	%	92	92	95	70-75
	ZrO2	%				25-30
2	Density	g/cc	≥3.60	≥3.60	>3.65	≥4.2
3	Color	-	White	White	White	White
4	Water Absorption	%	<0.01	<0.01	0	0
5	Flexural Strength	Mpa	270	300	320	680
6	Moh’s Density	Grade	9	9	9	9
7	Rock Well Hardness	HRA	80	85	87	90
8	Vickers Hardness(HV5)	Kg/mm2	1000	1150	1200	1300
9	Fracture Toughness (Min)	MPa.m1/2	1000	3-4	3-4	4-5
10	Compressive strength	Mpa	850	850	870	1500
11	Thermal Expansion Coefficient (25-1000ºC)	1×10-6/ºC	8	7.6	8.1	8.3
12	Maximum operation temperature	ºC	1450	1450	1500	1500

Dimension

Product	Length (mm)	Width (mm)	Thickness including Dimple(mm)
Ceramic Tile with 5dimples	20±0.3	20±0.3	5/6/7/8/9/10
Ceramic Tile with 13dimples	20±0.3	20±0.3	5/6/7/8/9/10
Ceramic Tile with 18dimples	20±0.3	30±0.5	5/6/7/8/9/10
Ceramic Tile with 13dimples	25±0.4	25±0.4	5/6/7/8/9/10
Hex.Tile	12		3/6/10/11/12/20/24/25
Hex Tile	19		5~25
Hex Tile	6		3~6
Square Tile	20	20	2~10
Square Tile	17.5	17.5	2~10

Application in Industries

Industry	Equipment system	Equipment parts
Cement	Pre-blending system for crashing limestone and crude fuel	Chute, bunker, pulley lagging, discharge cone
	Raw mill system	Feed chute, retaining ring, scraper plate, seal ring, pipeline, bucket guard, cyclone, powder concentrator body, bunker
	Cement mill system	Chute, bunker, fan vane wheel, fan casing, cyclone, circular duct, conveyer
	Ball mill system	Pulverizer exhauster’s body and vane wheel, powder concentrator’s body, pulverized coal’s pipeline, hot air duct
	Sintering system	Inlet/outlet bend, wind value plate, cyclone, chute, dust collector’s pipe
	Afterheat system	Separator’s pipeline and wall
Steel	Raw material feeding system	Hopper, silo
	Batching system	Mixing bunker, mixing barrel, mixing disk, disk pelletizer
	Sintered material transport system	Hopper, silo
	Dedusting and Ash discharge system	Dedusting pipeline, bend, y-piece
	Coking system	Coke hopper
	Medium-speed mill	Cone, separation buffles, outlet pipe, pulverized coal’s pipeline, burner cone
	Ball mill	Classifier, cyclone separator, bend, powder concentrator’s inner shell
Thermal power	Coal handling system	Bucket wheel machine, coal hopper, coal feeder, orifice
	Ball mill system	Separator’s pipe, elbow and cone, coal mill’s elbow and straight tube
	Medium-speed mill	coal mill body, separation buffles, cone, pipeline, elbow
	Fall mill	Pulverized coal’s pipeline and elbow
	Dedusting system	Dedusting’s pipeline and elbow
	Ash discharge system	Fan duster’s shell, pipeline
Port	Transporting material system	Bucket wheel machine’s disk and hopper, transfer point’s hopper, unloader’s hopper,
Smelting	Transporting material system	Measuring hopper, coke hopper, vibrating screen’s chute, head valve, Intermediate bin, tail bin
	Batching system	batch hopper, mixing machine
	Burning system	Ash bucket, pump calcine tube, hopper
	Dedusting system	Dedusting’s pipeline and elbow
Chemical	Transporting material system	Hopper, silo
	Dedusting system	Dedusting’s pipeline and elbow
	Processing equipment	Vibromill liner
Coal	Coal handling system	Bucket wheel machine, coal hopper, coal feeder
	Coal washing system	Hydrocyclone
Mining	Transporting material system	Hopper, silo

Service

We accept custom orders.
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